Prepping the engine

Wednesday 26 March 2014

I have decided to paint the engine. After concentrating on one rocker cover, cleaning and polishing it for what seemed days, I am not happy with the result. To bring the whole engine up to a chrome like shine will take ages. 
The only way to get that shine would be to dismantle the engine and buff and polish on a bench polisher. Not by dremmel and hand. 

So... Onwards and upwards, cleaning and degreasing prep for painting.
I tried gunk ultra first, which I picked up from Halfords.

Don't bother with it. It's useless!

After looking on YouTube I found a gnarly   looking old dude saying 'marvel mystery oil' is the best thing since sliced cheese :)
It's normally used as an engine treatment oil or fuel additive. He was singing its praises as good cleaner and degreaser on external components too so gave it a try. It's good, but was still very labour intensive. My engine has years of grime and oil on it. 
Shame on the previous owner, it's not like it was even a Mad Max-esque 'rat bob' style that you should never clean.
It was just neglected.

Finally I used straight forward brake and clutch cleaner.

Get a spray can or a bottle and fill a pressure sprayer (like the garden sprayer type things) it works wonders!!!
It eats through everything (including paint I'd assume so be careful) has a high alcohol content so dries quickly and turns oil and grease into dust.
Don't bother with expensive degreasers for your engine.

Once the engine is clean I shall pick up some etching primer and then black paint.
I intend to sand the fins of the engine to give it a cool contrasting look.

No sign of the tank yet. Hopefully any day now.

My frame welders, although 'welding royalty' are not the quickest at turning things round which is a bit frustrating. Perhaps it's all the royal galas they attend ? ;) I hope to have the frame back soon.

My upcoming tasks are painting engine and then building my front end components, forks, bars etc.

Picturing the frame

Wednesday 19 March 2014

Took a trip to P&D to checkup on the frame. It's been chopped and the new section is now in place.
They have machined me a new wider rear axle to match my wider wheel.



They are also removing the steering lock brackets, to give me a cleaner look.
I decided to reuse my original seat. However the hinge at the front will be modified to allow easy access to the centre filling oil tank underneath.

They have ordered me a rear fender too. The sizes were limited for my rear wheel, so it is a generic blank canvas so I'm not sure how it will look straight out the box. I will review it once the back wheel is on and the pulley spacers/brakester is located and decide whether to modify it.

I'm guessing the kick-stand will need tweaking too due to the new frame geometry.

Still waiting on the gas tank from Oz. 

Clearing engine clutter

Monday 3 March 2014


Decided to remove the Hypercharger and Carburettor to gain better access to parts while cleaning.

It's surprisingly time consuming to get the original shine back to the casings. Currently only done one top rocker cover.
Took me most of the day!

Depending how this goes I may opt for a painted engine over a polished one.....

I will decide later, in the mean time I will concentrate on cleaning off the grime.



The closest top cover has been cleaned and half polished. A slight improvement from the back one. Plenty left to do!